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Custom Automation Solutions

We Make Liquids Easier








OUR CAPABILITIES

Application Development

We design each Application specifically for the task at hand. No slow graphics, extra clicks, or disabled features to slow down performance.

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Integration

Equipment communication is a vital part of any system. For a system to operate effectively each segment must coordinate with one another.

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Upgrades

Make sure old assets are utilized to their full potential. PLC, HMI, Network, Hardware, and Control Panel upgrades can get old machines running like new.

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Competence Development

Motivate your staff to flourish and increase performance at the same time.

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MES/IIoT/Industry 4.0

Don't be left in the dark ages, make sure your plant is ready for the next industrial revolution. Use technology to advance plant automation.

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Support Services

Everything from Remote Support to Power Analysis. These services will help to keep your machines running efficiently.

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Food Processes We Cover


Aseptic dosing
Aseptic storage
Batching, S88 batching
Bottle cleaning
Brewing, steeping
Carbonation
Chemical receiving, storage, dosing
Churning, freezing
CIP/AIC
Concentrate handling, thawing, pumping
Cooking, melting
Curdling, cutting, draining, forming, brining
Evaporation, drying
Filtration, MF, NF, and reverse-osmosis

Food products receiving, storage and transfer
High-pressure-pasteurization
Homogenization
Infusion, flashing
Kosherization
Mixing, blending
Passivation
Pasteurization
PMO/FDA compliance
Powder ingredients handling, storage, weighing, and dosing
Recipe handling, scheduling
Sanitary line flushing, air blowing, draining, pigging
Separation, clarification
Ultra-pasteurization, sterilization





Why Choose Liquid Consulting?


Skilled quality performance specialists will provide urgent assistance in any occurrence of Product Quality issues.

  • Responsive - Committed to always respond to any request within 4 business hours, and whenever possible dispatch a resource the same day.

  • Competent - We work on a broad range of equipment for companies all around the world.

  • Flexible - Work according to customers' demand (day, time, length, scope, etc.).

  • Experienced - Our specialists have an average of 12+ years of experience in the automation industry.





Application Development


Most automation system end-users can agree that code complexity can cause several problems. We keep it simple and deliver coding designed specifically for your application.

  • The "one size fits all" attitude can cause extra unnecessary features to get in the way.

  • Complex code can be hard to troubleshoot and upgrade.

  • Well documented code and graphics, coupled with accurate and complete schematics reduce downtime and expedite service.

  • Implemented reporting through MES/MIS/MOM systems can improve system visibility and throughput without adding complexity.

Software Tools we use

Some Software tools we use





Integration

Just like in any relationship, Communication is the Key!

  • Machines that are not properly integrated perform poorly and cause bottlenecks.

  • Poorly configured networks or damaged Inputs/Outputs are some of the main reasons for intermittent issues and downtimes.

  • Safety, Security, and Reporting capabilities should be integrated into a system's core for easy maintenance.

  • Enterprise Resource Planning(ERP) software provide the Machine to Business link that is essential for a fact-based decision making process.

Different Production Machines not integrated





Upgrades



New Automation machines can cost an arm and a leg. Prolong your assets for years to come with a quick upgrade. Some upgrades can have Zero downtime, and no additional training!


Make sure old assets are utilized to their full potential. PLC, HMI, Network, Hardware, and Control Panel upgrades can get old machines running like new. Manufacturing Execution Systems(MES) can offer full traceability, control, and digitalization of your entire operation.





Competence Development


Companies should invest in training early on. Most people say that training and development opportunities influence their decision to stay with a company. Since the cost of losing an employee in the first year can be up to three times the person's salary, and the average productivity return on every dollar invested in training is 30-to-1 there is no reason to delay training any longer. We offer training classes at the Liquid Consulting Training Center in Lake Mary Florida, USA.


Some Classes We Offer

  • TPM Rockwell

  • TPM Siemens

  • TPM Intouch

  • TPM Production Integration

  • TPM FTViewSE

Visit the Training Center

"What's worse than training your workers and losing them? Not training them and keeping them!"

Zig Ziglar (motivational speaker)






MES, IIoT, and Industry 4.0


Digitalization is happening everywhere and can not be avoided. Industry 4.0 is the next step in manufacturing. With the industrial internet of things(IIoT) all equipment will become connected and capable of sharing real time data with one another. Through the use of a good Manufacturing Execution System(MES) this data can give you total control over your operation. Manufacturers can expect significant improvements in efficiency, profitability, on time delivery, and better-quality products.


Some Benefits:

  • Integrate all kinds of equipment, even from different brands or companies.

  • Increased efficiency when equipment can seek out the fastest and most efficient routes in a process line.

  • Traceability throughout the entire operation with complete logging and tracking of products.

  • Generate real time reports with Enterprise Resource Planning(ERP) software being feed current data.

  • Future-proof solution that offers scalability, modularity, and customization.






Support Services


Miscellaneous Services

  • Machine Performance Data-logging - Will provide data that is used to determine how well equipment is being utilized.

  • Remote Support - Is one of the fastest ways to solve IT problems without having a specialist on site at all times.

  • Network Analysis - Will make sure your network is Secure and Operating Efficiently.

  • Grounding/Bonding Analysis - Assures that electrically conductive paths between equipment have sufficient capacity to safely conduct any foreign current to the ground. Lightning and power surges can damage electrical circuits and cause equipment to stop working.

  • Power Quality Analysis - Can detect improper wiring or grounding, imbalanced electrical loads, and electrical noise being sent through the system.

  • Condition Monitoring - Can give you an idea of how deteriorated equipment is before it goes bad. Even under preventative maintenance equipment can go bad without warning.





Have Any Questions?

How Can I Help?

Walney

Automation
Development Manager





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